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Services

From a single fault to a full retrofit.

Electrical, mechanical and control systems engineering under one roof — so nobody has to co-ordinate three trades to get a machine running again.

  • Over 35 years in industry
  • Qualified electrical & mechanical engineers
  • Siemens-trained
  • Public liability insured
  • UK-wide coverage
  • 40+ projects delivered across Europe

Control & software

The controller that runs the process, and everything that talks to it.

PLC programming

The layer that runs the process: sequence logic, interlocks, alarm handling and I/O.

Programs written to be read as well as run — structured, commented and handed over, so the next engineer on site isn't reverse-engineering somebody else's shorthand at two in the morning. New logic from scratch, or changes to a machine that has already been through three sets of hands.

  • Sequence and batch logic
  • Interlocks and safety permissives
  • Alarm handling
  • I/O configuration

Fault finding & debugging

Tracking down the fault in code somebody else wrote, on a line that needs to run.

Intermittent trips, a sequence that stalls at the same step, alarms nobody can explain. We go through the program, the I/O and the field devices until the cause is found rather than masked — then fix it and tell you what it actually was.

  • Intermittent and repeat faults
  • Legacy code with no documentation
  • I/O and field device checks
  • Root cause, not a workaround

Hardware configuration

Getting controllers, drives and remote I/O talking to each other properly.

Processor and rack configuration, drive parameters, remote I/O and the addressing that ties it together. Done once, documented, so a future change is an afternoon rather than an archaeology project.

  • Processor & rack setup
  • Drive parameterisation
  • Remote I/O
  • Addressing & documentation

Network integration

Joining machines, cells and the wider plant so data actually moves.

Industrial networks between controllers, drives, HMIs and supervisory systems — including linking older equipment that was never designed to talk to anything into a plant that now expects it to.

  • Controller-to-controller comms
  • HMI and SCADA links
  • Connecting legacy equipment
  • Plant-floor to supervisory layer

Design & install

Panels, new plant, and bringing old plant up to date.

Control panel design & build

Panels designed, built and documented for the job they'll do.

From the schematic through to a built, wired and labelled panel — sized for the process it controls rather than the catalogue, and drawn up so the person who opens it in five years can follow it.

  • Schematic design
  • Build and wiring
  • Labelling and drawings
  • Retrofit into existing enclosures

New installations

New plant and new lines, controlled properly from day one.

Electrical, mechanical and control work on new equipment — including for OEM machine builders who need the control side handled while they get on with the machine.

  • New machines and lines
  • OEM machine builders
  • Electrical and mechanical install
  • Full control system

Retrofits & upgrades

Old technology swapped for new, low-cost, reliable alternatives — without replacing the line.

The work we're built around. Most machinery that feels finished is mechanically sound and electrically obsolete: the controller is unsupported, spares have dried up, nobody has the software. Replacing the control system costs a fraction of replacing the machine and buys another decade.

  • Obsolete controller replacement
  • Keeping sound machinery in service
  • Modern spares availability
  • Staged so production keeps running

Commissioning

Proving the system does what it was specified to do.

Point-to-point checks, dry runs, sequence proving and sign-off — the part that decides whether a project ends cleanly or drags on for months of snagging.

  • Point-to-point testing
  • Sequence proving
  • Operator handover
  • Snag resolution

Consultancy & system design

Working out what the job actually is, before anyone quotes it.

When the shape of the project isn't settled — what to keep, what to replace, what it will realistically involve. Sometimes the useful answer is that a smaller piece of work would solve the problem.

  • Scoping and options
  • Specification support
  • Realistic cost and effort
  • Independent second opinion

Keeping it running

When it stops, and the work that means it stops less.

Breakdown callouts

A line has stopped and it needs to be running again.

Attendance when production is down. The more you can tell us up front — the machine, the controller make, what it's actually doing — the better prepared we arrive, which is usually the difference between one visit and two.

  • Production-down attendance
  • Electrical, mechanical and control
  • Diagnosis on site
  • Temporary measures where needed

Planned maintenance

So the line stops less often, and not in the middle of a shift.

Scheduled inspection and service of control equipment — backups taken and verified, panels checked, drives and I/O inspected. Most emergency callouts are a foreseeable failure that nobody looked for.

  • Scheduled inspections
  • Program and parameter backups
  • Panel and drive checks
  • Planned around production

Remote support & diagnostics

Often enough to settle a problem without anyone getting in a van.

Where a system can be reached safely and securely, a fault can frequently be diagnosed — and sometimes fixed — remotely. Faster for you, and cheaper than a callout that turns out to be a parameter.

  • Remote diagnosis
  • Program changes where safe
  • Support during your own work
  • Faster than waiting for a visit

Training & handover

So your own team can take it from there.

Walking your maintenance people through the system as built — what it does, where to look when it stops, and what is safe to change. A system nobody understands becomes a callout every time it hiccups.

  • Maintenance team walkthrough
  • Documentation handover
  • First-line fault finding
  • What's safe to adjust

Not sure which of those it is?

Describe the machine and what it’s doing, and we’ll tell you. If a smaller piece of work would fix it, we’ll say that too.